Ultrasonic Punching and Welding Machine for Automative Front Bumper Welding
Specifications:
| Model | HS-40 | HS-35 | HS-30 | HS-28 | HS-20 |
| Frequency | 40khz | 35khz | 30khz | 28khz | 20khz |
| Power | 500W | 500~800w | 500~800w | 500~800w | 500~1000w |
| Horn | ≤10mm | ≤10mm | ≤10mm | ≤12mm | ≤1m |
| Housing Diameter | 44mm | 44mm | 44mm | 44mm | 64mm |
| Weight of Welder | 1.0kg | 1.0kg | 1.0kg | 1.0kg | 1.5kg |
Advantages and Disadvantages of Ultrasonic in Auto Industry.
Advantages:
- Application in riveting, forming and welding
- Light weight, easy to take, easy to operate (handheld)
- Equipped with welding timer
- Easty to set time welding
- Equipped with an overload protection circuit( Voltage, current, phase, temperature, output)
- FET power output
- Automatic resonance
- Maintain the amplitude function automatically
- Starting: achieving maximum power with 105msec
Disadvantages:
Limitation of measure, shape and material.(ultrasonic welding for PP, PC, ABS, PA, PS, AMMA plastic).
Condition of Ultrasonic Welding:
Ultrasonic automotive plastics as the condition of ultrasonic welding, the most important is the time to apply welding energy (vibration, welding time) length and pressure, of course, other conditions are also very important. Welding temperature ultrasonic welding material viscosity flow temperature. Otherwise the material will not melt.
Auto Front Bumper Welding Principle:
When the ultrasonic role in the thermoplastic plastic contact surface, it will generate tens of thousands of times per second, high frequency vibration, this high-frequency vibration, ultrasonic energy through the ultrasonic wave transmitted to the mold to ultrasonic welding material surface, it will produce high-temperature materials. Plastic contact surface resulting in rapid melting, coupled with stress, it blend and coagulation, so that to achieve the purpose of ultrasonic welding.
Applications In Automobile:
Ultrasonic Spot Welding is mainly used in automotive interior parts. Ultrasonic spot welding in sound-proof cotton of engine cover, trunk and wheel casing, and hallstand felt. Ultrasonic Riveting Welding can be used in automobile air-conditioning outlet welding, car rear view mirror, car door handles, hand car door and so on.Automotive plastic parts are mostly welded in non-standard ultrasonic welding equipment, long multi-station design, with PCL program control and LCD operation, large automotive complex workpiece welding, including different directions of the welding surface, in multiple locations.
Ultrasonic Punching and Welding Machine for Automative Front Bumper Welding
Tag: ultrasonic spot welder,portable spot welder
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